About 2 years ago I purchased a Tool set. It came with a wonderful set of tools, but a really low end, thin and hollow plastic injection molded case that belies the namesake and tradition. Needless to say, the case finally gave up the ghost this past week. I began shopping for a replacement tool box easy for the old set that has since grown to over 200 pieces. Wanting some level of organization that is needed on the trail while off roading, the plastic tool box intrigued me due to it’s thick plastic construction and it’s similarity to a larger tool chest with extendable drawers. Its size and depth allowed me to place it in the same spot as where I held the old plastic injection molded case in my truck.
Plastic Injection molding is preferred for producing complex shapes of various sizes having very fine details. The parts produced by using this method have greater dimensional control. Plastic Injection molding is used for producing parts in large quantities. Plastic molding is widely used for many applications. When you design parts for plastic injection molding, you can arrange multiple pieces in one mold by connecting them with small bars ~0.1″, however the sub-components must not have widely varying volumes. When the design does not allow for additional structures to improve strength, consider using a stronger material, such as glass fiber filled plastic. Consider specifying a fire retardant material when necessary.
Nowadays, liquid injection molding is becoming increasingly important. One reason for this is the increased performance requirements of the finished rubber parts. In addition, more and more producers of rubber parts are seeing the benefits in crown the high level of automation and productivity. Injection molding technology, using liquid rubber, combines the speed, cost efficiency, and versatility of plastic injection molding with the outstanding properties of silicone rubber. It is used in many applications where organic rubber cannot perform, such as military, aerospace, automotive, healthcare applications, etc. The use of silicone rubber combines the properties of resilience, high temperature stability and inertness as silicone is generally unaffected by temperatures from 100 degrees Fahrenheit to 450 degrees Fahrenheit. Progress in liquid injection molding technology has made faster cures possible, enabling unit cost reductions.
The Plastic injection molding machine has two parts: the injection unit which melts the plastic and injects the plastic molding into the mold, and the clamping unit easy which holds the mold. The injection molding unit clamps the mold in a closed position during injection, opens the mold after cooling, and ejects the finished part. Injection molding’s efficiency varies by the number of parts you plan to produce. For a small quantity, such as 10 parts, it may be less expensive to simply machine the desired part utilizing a milling machine. On the other hand, if you desire several thousand parts, injection molding is ideal. When you submit your order for an injection molding part, the websites will assign staff to help evaluate the most appropriate mold material which will vary by part tolerance and number of units anticipated.